Genius PolyView CTI – Monobloc Aerosol Can Top Inspection
The Genius PolyView CTI (Can Top Inspection) system represents the next generation of machine vision technology for monobloc aerosol can inspection. Designed to meet the demanding requirements of today’s high-speed production environments, Genius PolyView CTI ensures consistent, reliable, and accurate inspection of critical container features — from the neck and shoulder to the thread and under bead.
Built for versatility, speed, and simplicity, this compact solution delivers top-tier inspection performance while integrating seamlessly into existing necker lines.
Key Features
- Comprehensive Inspection Coverage
Inspects the neck, under bead, shoulder, and—newly added—thread area to ensure complete quality control of can top geometry. - DoubleTake Technology
Innovative imaging solution that allows a single camera to capture two images under different lighting geometries and durations, maximizing defect detection and minimizing false rejects. - Mirror-Assisted Imaging
Utilizes precision mirrors to enhance field of view and deliver sharper, more accurate images for improved detection performance. - Fast, Simple Installation
Engineered for easy setup — installs in under 5 minutes and operates on the proven Genius® software platform, offering a familiar and intuitive interface. - Compact, Lightweight Design
At only 8.5 lbs and under 4 inch diameter, PolyView CTI integrates easily into existing production lines without requiring any modifications. - Proven Durability
Rigorously tested for over 2.5 million cycles at twice the typical machine rate to ensure long-term mechanical reliability and performance stability.
Competitive Advantages
- Market Differentiation: PolyView CTI provides a reliable and high-performance alternative for manufacturers seeking greater precision, flexibility and service support.
- Proven Field Performance: Customer tested in real production environments following extensive in-house validation.
- Built for Integration: Designed to fit seamlessly into standard necker configurations, including Hinterkopf, Mall Herlan and other systems.
- Backed by Expertise: Developed by industry leaders in machine vision inspection for metal packaging, ensuring unmatched technical know-how and support.
Genius PolyView CTI sets a new benchmark for aerosol can inspection — combining compact design, intelligent imaging, and proven reliability to deliver consistent performance and uncompromising quality assurance.
- Application: Monobloc aerosol cans
- Can Opening Range: 20–25 mm
- Maximum Can Height: 300 mm
- Maximum Can Diameter: 80 mm
- Production Speed: Up to 250 CPM
- Weight: 8.5 lbs (3.9 kg)
- Dimensions: 16 in. length × <4 in. diameter
- Compatibility: Standard neckers (Hinterkopf, Mall Herlan, and others)
- Compliance: CE Certified
- DoubleTake Technology
Innovative imaging solution that allows a single camera to capture two images under different lighting geometries and durations, maximizing defect detection and minimizing false rejects. - Mirror-Assisted Imaging
Utilizes precision mirrors to enhance field of view and deliver sharper, more accurate images for improved detection performance.
- Enhanced Quality Assurance – Detects subtle surface or dimensional defects across multiple can top regions with superior accuracy.
- Increased Line Efficiency – High-speed inspection up to 250 CPM without compromising precision.
- Reduced Downtime – Quick installation and intuitive operation, with streamlined and easy maintenance to clean and/or replace mirrors.
- Improved Process Visibility – Advanced imaging and analysis provide actionable insights into can forming and finishing quality.
- Future-Ready Platform – Compatible with existing Genius software and inspection ecosystems, allowing for scalable upgrades and centralized control.
