Diamind Factory
![Diamind Factory [1] - Antares Vision Group](http://antaresvisiongroup.b-cdn.net/lifescience/wp-content/uploads/sites/3/2023/04/banner_desk.jpg)
![Diamind Factory [2] - Antares Vision Group](http://antaresvisiongroup.b-cdn.net/lifescience/wp-content/uploads/sites/3/2023/04/cover_mob.jpg)
LEAD YOUR DIGITAL TRANSFORMATION IN THE PRODUCTION PROCESS
The software suite that manages the entire production site: monitoring and optimizing processes; enhancing production efficiency, and quality; improving planning and factory maintenance; and facilitating sustainability
![Diamind Factory [3] - Antares Vision Group](http://antaresvisiongroup.b-cdn.net/lifescience/wp-content/uploads/sites/3/2023/04/Diamind-Factory-Image-PNG.png)
Diamind Factory
Benefits:
- Paperless
- Shareable across the organization
- Scalable and modular solution
- Facilitate decisions based on data-driven insights
- Improve productivity, efficiency and quality
- Quick Roi
![Diamind Factory [4] - Antares Vision Group](http://antaresvisiongroup.b-cdn.net/lifescience/wp-content/uploads/sites/3/2023/05/manage-1.jpg)
Diamind Factory Manager
The Diamind Factory Manager Module provides real-time production monitoring and visualization for shop floor operations, offering substantial improvements over paper-based processes.
The Diamind Factory Manager Module allows the complete management of any assets, manpower, machine, line, and plant where installed and it offers full control of the production-run by guiding the recipe process: creation, visualization, and modification.
It manages the Process and Workorder flows, bill of Materials. It can be integrated in any IT Infrastructure, in relation with ERP and WMS, to reduce human error and preserve Data integrity and it can facilitate faster and smarter decision-making process by storing past, on-going and future workorders which can be quickly recalled.
- Recipe Creation – new recipe template from machine to ERP
- Automatic communication with ERP to preserve Data Integrity
- Recipe visualization&modification for complete production control
- Automatic workorder management with ERP connection
- Complete visualization of past batch reports for quality and recall management
- Complete visualization of past, ongoing and planned workorders
![Diamind Factory [5] - Antares Vision Group](http://antaresvisiongroup.b-cdn.net/lifescience/wp-content/uploads/sites/3/2023/05/tracciability.jpg)
Traceability
The Diamind Traceability module allows the pharmaceutical plant to comply with the different global regulations, from unique item serialization to multi-level aggregation, but also simple batch traceability. This module drives the information from an ERP (or MES) to the different production lines, it receives the data back from the lien and communicate reports and audit trails to the level 4.
- Management of both serialization and aggregation
- Full integration with IT infrastructure (ERP/MES/etc)
- Complete management of one or more lines
- Full compliance with Worldwide traceability regulation
![Diamind Factory [6] - Antares Vision Group](http://antaresvisiongroup.b-cdn.net/lifescience/wp-content/uploads/sites/3/2023/04/Diamind-Factory-Maintenance-Image-PNG.png)
Maintenance
Diamind Factory Maintenance Module supports the Total Productive Maintenance Approach, allowing the complete management of maintenance activities by recording, storing and digitalizing all the maintenance reports templates to facilitate break-down&machine failure analysis and root-cause identification.
It integrates a powerful Artificial Intelligence tool which collects Data on each asset monitored detecting possible deviations from normal behaviour to help the maintenance teams in highlighting potential problems which could happen before they do (predictive maintenance), giving prescriptions on how to solve issues before they arise (prescriptive maintenance) and supporting recurring planning maintenance operation (preventive maintenance). With this module maintenance operations shift from unplanned to planned mode increasing line availability and productivity.
- Manages planned maintenance
- Tasks assignment and scheduling
- Records all reactive maintenance reports
- Reports critical parameter deviation, stoppages with automatic notifications
- Facilitates root cause analysis by machine or line
- Performs statistical analysis to suggest
- predictive actions in real time (AI)
- Facilitates the Autonomous Maintenance and Set-up improvements
![Diamind Factory [7] - Antares Vision Group](http://antaresvisiongroup.b-cdn.net/lifescience/wp-content/uploads/sites/3/2023/04/Diamind-Factory-Efficiency-Image-PNG.jpg)
Efficiency
The Diamind Factory Efficiency Module is the first step for digitalizing the shopfloor and the production environment, a strategic tool to build data-driven insights and foster real-time actions to enhance productivity of lines and plants.
It automatically retrieves Data from each machine providing up-to-date information for measuring Overall Equipment Effectiveness in real time and product-efficiency related Kpi’s, it can automatically detect and classify each (production) loss and break-down according to their category, triggering automatic alerts to report critical parameter deviations and prompting actions to understand the root-cause behind each failure.
- Real Time OLE Measurement
- Facilitate Root-cause analysis for availability/performance/quality issues
- Automatic notification for Critical parameter deviation & stoppages
- Perform statistical analysis to suggest corrective action in real-time
- Waste & Loss identification by Category (availability/performance/quality)
- Real Time OEE Measurement
![Diamind Factory [8] - Antares Vision Group](http://antaresvisiongroup.b-cdn.net/lifescience/wp-content/uploads/sites/3/2023/04/Diamind-Factory-Quality-Image-PNG.jpg)
Quality
The Diamind Factory Quality Module allows the complete storing and digitalization of any procedure, assets and documentation related to quality processes and procedures to better comply with inspections, and quality control performance.
It collects all rejections, analyze their potential root causes, and link them to the raw material suppliers and by providing a clear, identifiable link between any raw-material quality issues and product batch.
The Diamind Factory Quality Module also includes an integrated solution designed to ease and automate the line clearance procedures during a batch changeover combining Artificial Intelligence and cameras that check in real-time the anomalies on each critical detection point, securing and easing each specific customers SOP.
- Process Capability (Cpk) measurement
- Automatic Critical Parameter deviation reporting
- Root-causes identification for each quality issue
- Easy identifiable link between raw-material batch
- and product batch
- Offers management support in line with HACCP logs/reports>
- Optimized complaints and recall management
- Perform statistical analysis to suggest corrective action in real-time (AI)
Line clearance is a mandatory procedure in the life sciences to guarantee that the equipment and work areas are free of products, documents, and residual materials between two batches in production, helping operators prepare for the next scheduled process, avoiding mislabeling or product contamination.
DIAMIND FACTORY Quality digitalizes the line clearance operations along the complete process according to the customer’s SOPs, improving the security of the process, reducing the change-over time, and eliminating paper-based operations.
Combining software with cameras that use artificial intelligence, foreign objects can be automatically detected at every critical point, alerting the operator and leading him, step by step, to easily solve the identified issue. The line clearance procedure is a functionality of DIAMIND FACTORY Quality; this could be sold independently as stand-alone solution or integrated with DIAMIND Line Inspection Machines.
![Diamind Factory [9] - Antares Vision Group](http://antaresvisiongroup.b-cdn.net/lifescience/wp-content/uploads/sites/3/2023/05/sost.jpg)
Sustainability
The Diamind Factory Sustainability Module supports Companies in measuring the overall energy consumption within their plants (water, electricity, gases, …) providing analysis and suggestions on how to improve consumption and reduce wastes, in compliance with health, safety and environment (HSE) policy.
- All energy consumption measurement
- Automatic notification for Critical parameter deviation
- Water&Carbon foot-print measurement
- A.I. introduction to reduce consumptions
- Compliant with ESG policy