Full Case Inspection
The system verifies the completeness of the secondary packaging, detecting the weight of the case to check that all the products are present inside. This check prevents the shipment of incomplete boxes, reducing complaints for non-compliance that affect time, costs and reputation.
The system is characterised by extreme robustness and a hygienic design which make it ideal for use on heavy and voluminous products, even in complex industrial contexts.
It can be configured with the most suitable transport systems for the characteristics of the product to be inspected (belt, rollers and modular chains conveyors). It is also possible to implement multi-level infeed spacing belts and reject systems capable of managing products with significant weight and dimensions, for example push or rake ejectors and idle roller conveyors for collecting rejected elements.
The system is highly customizable with a series of advanced options designed to complete the inspection scope.
Special humidity sensors can be integrated to detect cases damaged by liquid spills, such as broken bottles.
The detection of open flaps avoids the shipment of cases that are not completely closed and the related logistical problems that would result.
In addition, special configurations are available equipped with cameras for the inspection and reading of codes and labels applied to the cases in any position, ensuring rapid and precise identification.
Antares Vision Group checkweighers are the result of careful research and technological development and offer the highest quality standards in the world of dynamic industrial weighing.
The operator interface, available with alphanumerical control panel or with a colour touchscreen 12” panel, it’s easily usable from the inline personnel and allows the total management of the system: from the work’s set up to the various features of the single products to control with the relative acceptance parameters.
The stainless steel AISI 304 main support structure of the checkweigher has been designed to perfectly integrate into the industrial production environments, even in the harshest.
Our checkweighers, complete with interconnections and data collection software, are designed to communicate with external systems and meet the requirements of Industry 4.0. To completion, to be at the best at the customer’s side, the whole range of checkweighers is designed for remote assistance management: a prompt intervention that eliminates distances and reduces maintenance costs.
- Completeness check
- Total weight
- Average weight
- Standard deviation of the weight of packages
- Wet case detection (optional)
- Open flap detection (optional)
- Label and code inspection (optional)
- Dynamic weighing at full production speed
- Weight checking via load cell
- Historical production archive
- Wet sensors (optional)
- Automatic format change-over (optional)
- Artificial vision (optional)
- Suitable for tracking system (optional)
- Avoids costly recalls and penalties in case of incompleteness of the secondary packaging
- Reduction of the number of rejects for malfunctioning of the packaging group through the control of consecutive rejects
- Reduces complaints about the presence of unexpected items inside the case (e.g. work tools)
- Ensures the integrity of bottles inside the boxes (optional)
- Ensures the correct closing of the boxes by checking the open flaps (optional)
- Ensures correct labelling through vision systems (optional)
- Designed to work in heavy loads, big products and in harsh environments
- Adaptable to product characteristics, even with modular chain belts
- Improves packaging process and increases Overall Equipment Effectiveness (OEE)
- Easily manages interconnection and remote support, in compliance with Industry 4.0
- The intuitive and user-friendly interface simplifies the use by the operators
- BW 30000
- BW 50000
- AC75
- AC150
