Heavy load / end-of-line checkweigher
Checkweigher for end-of-the line applications, to control the weight and the completeness check of boxes, bags, crates and wrapped package.
The system is characterised by extreme robustness and a hygienic design which make it ideal for use on heavy and voluminous products, even in complex industrial contexts.
It can be configured with the most suitable transport systems for the characteristics of the product to be inspected (belt, rollers and modular chains conveyors). It is also possible to implement multi-level infeed spacing belts and reject systems capable of managing products with significant weight and dimensions, for example push or rake ejectors and idle roller conveyors for collecting rejected elements.
The system is highly customizable with a series of advanced options designed to complete the inspection scope.
It is possible to integrate special sensors that detect wet cases containing liquid products or with preserving liquid that have accidentally broken inside the carton.
The detection of open flaps avoids the shipment of cases that are not completely closed and the related logistical problems that would result.
In addition, special configurations are available equipped with cameras for the inspection and reading of codes and labels applied to the cases in any position, ensuring rapid and precise identification.
Antares Vision Group checkweighers are the result of careful research and technological development and offer the highest quality standards in the world of dynamic industrial weighing.
Electronic solutions applied to our instruments, while responding to the growing industrial production requirements, provide quality control of the production through a high constancy of repetitiveness and reliability of the instrument itself.
The operator interface, available with alphanumerical control panel or with a colour touchscreen 12” panel, it’s easily usable from the inline personnel and allows the total management of the system: from the work’s set up to the various features of the single products to control with the relative acceptance parameters.
The stainless steel AISI 304 main support structure of the checkweigher has been designed to perfectly integrate into the industrial production environments, even in the harshest.
The particular modularity of the components used in the construction of our checkweighers offers to the user of a more appropriate and flexible solution in case, over time, it’s necessary to introduce product formats with different features and dimensions from the ones originally considered.
Antares Vision Group weight control systems have obtained the requirements for MID metrological approval and are in compliance with the international standards imposed by the primary standards of quality certifications. Versatility, easy management, easy sanitization are features that allow to speed up and to optimize the working time.
Our checkweighers, complete with interconnections and data collection software, are designed to communicate with external systems and meet the requirements of Industry 4.0. To completion, to be at the best at the customer’s side, the whole range of checkweighers is designed for remote assistance management: a prompt intervention that eliminates distances and reduces maintenance costs.
- Control Panel BW Series: colour touchscreen 12”
- Control Panel AC Series: graphic backlit display 2.5×5”
- Data Processing Electronics: RISC Embedded FPGA
- Self-learning System and Calibration: Included
- Data Collection Software: Included through Ethernet and USB
- Kit for Remote Assistance: Included
- Compliance Industry 4.0: with Bidirectional Protocol
- Conformity: CE, MID, BRC, IFS, HACCP, GMP
- Weight Range: up to 60000 g
- Display Division: starting from 5 g
- Protection Degree: IP65
- Load cell
- Ensures compliance with net weight legislation for pre-packaged products (MID compliance)
- Saves costs by reducing product giveaways
- Avoids costly recalls and penalties in case of incompleteness of the secondary packaging
- Ensures the integrity of liquid products or products with preserving liquid contained inside the boxes (optional)
- Ensures the correct closing of the boxes by checking the open flaps (optional)
- Ensures correct labelling through vision systems (optional)
- Designed to work in heavy loads, big products and in harsh environments
- Adaptable to product characteristics, even with modular chain belts
- Improves packaging process and increases Overall Equipment Effectiveness (OEE)
- Easily manages interconnection and remote support, in compliance with Industry 4.0
- The intuitive and user-friendly interface simplifies the use by the operator
- BW 30000
- BW 50000
- AC75
- AC150