Label Inspection for cylindrical vertical products – IE4000 PLUS
IE4000 PLUS is the evolution of the IE4000 model, which boasts numerous installations at the major manufacturers in the food&beverage sector.
The system inspects labels of any type (front/back, wraparound, sleeve and collar, opaque and partially transparent) present on non-oriented round-based containers, such as jars, cans, glass bottles and plastic bottles.
The vision system is composed of four cameras placed at the four corners of the inspection chamber, which acquire as many images. Leveraging artificial intelligence, the vision PC autonomously identifies the product and automatically reconstructs a 3D model of it. The software positions the acquired images of the labels on the model and then virtually unrolls it on a plane, correcting distortions due to the curvature of the surfaces. This 360° inspection technology allows you to obtain an extreme level of precision and identify even the smallest defects, even in the most complex areas to inspect.
The inspection range covers every type of need: presence, positioning, integrity of the label, as well as the possibility of reading codes with OCR (Optical Character Recognition) technology. The “emboss detection” option is also available, which, thanks to AI, is able to identify any embosses and therefore makes it possible to verify the alignment between this and the labels.
IE4000 PLUS guarantees that every single circular-based product is presented exactly as expected and monitors the performance of the labeler and the capper, alerting in case of drifts before generating waste. Operator interventions are reduced to a minimum thanks to quick set-ups and format changes simplified by the use of artificial intelligence.
This upgrade of the IE4000 model is also extremely compact: HMI and Vision PC are integrated into the inspection module, thus creating a monobloc with incredibly compact dimensions.
- Label presence
- Label matching
- Label positioning (vertical, horizontal, rotation)
- Upside down label
- Axiality/Alignment between different elements
- Label quality/integrity (holes, tears, missing parts, folds, wrinkles, flag effect)
- Double application of the label
- Emboss detection and analysis of the alignment with labels (optional)
- Absence of defects in the sealing area of sleeve labels
- Capsule presence
- Capsule correct positioning
- Capsule type and color matching
- Alignment between capsule and neck label
- Presence of liquid
- Presence and integrity of code (lot, expiration date, etc.)
- Reading of 1D and 2D codes (Barcode, Datamatrix, QR-Code, etc.)
- OCR (reading of alphanumeric codes)
- Compatible with any type of label, on any cylindrical container
- 4-camera vision system
- Automatic shape detection via AI
- Automatic compensation for container sliding
- Automatic compensation for slight decentrations and physiological variations of the products
- No adjustments required during production
- Automatic 3D reconstruction system for 360° inspections
- Automatic merging and unrolling of acquired images
- Quick and easy setting of the inspection area by working directly on the image
- Reliable and precise measurements
- Operation at full production speed
- Can be integrated into the machine or stand alone
- Expandable with other inspections
- Historical production and image storage
- User-friendly interface
- Small footprint
- Brand protection
- Prevention of market complaints and unsold products
- Reduction of reworks
- Increased production efficiency
- Customer satisfaction
- Low maintenance
- IE4000 PLUS -IoT
