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ALL-IN-ONE with LDS / CW

ALL-IN-ONE is the new generation of machines from Antares Vision Group. By integrating multiple and innovative technologies into a single solution, it creates a completely new approach to quality control for the food industry.

An innovative solution, unique on the market, capable of combining space optimization and production organization with the need to perform multiple real-time checks on every single product. With just a single machine installed on each production line, it is now possible to meet diverse quality requirements by using different technologies simultaneously, while ensuring full production compliance.

This configuration is capable of performing two fundamental inspections.

Upon entering the system, the product is inspected by the innovative LDS module for micro-leak detection. The system applies a light pressure to the package, encouraging the escape of the contained gas from any holes or micro-holes. The molecules contained in the dispersed gas are intercepted by multiple suction points arranged around the product and analyzed via IR absorption spectroscopy, which can identify even trace amounts of CO₂ originating from leaking or imperfectly sealed MAP packaging. The module is available both in the configuration for products transported horizontally, such as trays, bags, and flowpacks, and in the new configuration for vertical products, such as cups, sandwiches, and doypacks traveling in an upright position.

Upon exiting the leak inspection chamber, the dynamic weighing unit (also available in a MID-approved version) verifies that the actual weight matches the nominal weight, identifying out-of-tolerance weight packages with extremely high precision and repeatability performance.

 

All of this is enclosed in a compact solution that offers a single user interface for managing and displaying the results of all inspections, differentiated reject systems, automatic recipe setup, and reduced energy consumption.

Thanks to this new paradigm, food manufacturers no longer have to wonder how many inspection machines to install along the production line. They simply have to decide which checks to integrate into their ALL-IN-ONE system.

  • Non-destructive, in-line checks on 100% of production
  • Seal tightness check and leak detection (holes and micro-holes)
  • Weight control, available with MID approval
  • IR absorption spectroscopy
  • Load cell
  • Maximum guarantee of bringing to market an intact product with the correct weight
  • Reduced footprint
  • A single control panel
  • Fast product changeover
  • A single electrical and pneumatic connection
  • Centralized data acquisition
  • A single point of contact and supply chain optimization
  • Synchronized product transfer
  • A single maintenance schedule
  • Reduction of Total Cost of Ownership (TCO) compared to two separate systems
  • Compliance with all legal requirements (possibility of MID approval) and market demands (HACCP, BRC, IFS certifications, etc.)